Astm E2109-01 Pdf [new] Online
: Samples must be prepared according to ASTM Guide E1920 . Poor preparation can create "artifacts" like smearing or pullouts that look like pores but aren't, leading to false results.
The standard outlines two main methods for evaluation, both requiring the use of a reflected light metallurgical microscope:
: Technicians compare a cross-section of the coating under high magnification against a series of standard reference images that represent various porosity levels. astm e2109-01 pdf
The primary goal of ASTM E2109-01 is to establish consistent procedures for "porosity ratings" on metallographic specimens. Because porosity—the presence of voids or "linear detachments" where coating layers haven't bonded—directly impacts a coating's corrosion resistance and structural integrity, having a standardized measurement is essential.
: It applies specifically to Thermal Sprayed Coatings (TSCs) . : Samples must be prepared according to ASTM Guide E1920
: The standard describes how to measure the area percentage of porosity through visual comparison or automated tools.
For a "ASTM E2109-01 PDF" to be useful in a lab setting, it must be used alongside proper specimen preparation. The primary goal of ASTM E2109-01 is to
: This method uses computerized image analyzers to calculate porosity more objectively, though it requires careful calibration to avoid "halo effects"—where the equipment incorrectly detects phase boundaries as pores. Critical Requirements for Accurate Testing
E2109 Standard Test Methods for Determining Area Percentage Porosity in Thermal Sprayed Coatings. ASTM International


